The acceptance control involves the in-depth inspection and decision-making on a specific production batch, based on the analysis of a sample. It is usually carried out at the beginning or at the end of the production cycle, but it can also be arranged between one production phase and another, to ensure its effectiveness.
Quality control in acceptance
Cylindrical Gear Hobbing
Bevel Gears Hobbing
Cylindrical Gear Shaving
Brushing and Polishing
Running-in of bevel gears
The hobbing of cylindrical gears is one of Moreali's main processes.
We offer a diversified production of cylindrical gears, with straight or helical toothing of the highest quality, totally customizable according to the most varied design requirements of the customer.
Bevel gear hobbing is one of Moreali's main processes.
We offer a differentiated production of bevel gears, with straight or helical toothing of the highest quality, totally customizable according to the most varied design requirements of the customer.
During the manufacturing process, gears are subjected to several checks, including the hobbing check, which allows for an analysis of the precision and degree of quality of the piece.
Shaving is a fundamental process for the finishing of cogwheels that allows us to significantly improve the quality of the geometry and surface of the piece.
In order to guarantee products of the highest quality, we shave cylindrical gears.
Sharpening of tools is one of the most important parts in the grinding process and is a step in which chips are removed using abrasive systems or discs to prepare or regrind cutting tools.
Among the various mechanical processes offered there is also straightening, a fundamental operation to ensure the performance of the gears.
Moreali has high-precision machines for shaft grinding, able to bring machinery back to optimal operation.
Metal polishing and brushing are a type of finishing operation during which the surface of the raw and opaque metal is smoothed until it becomes shiny and mirror-like. Moreali guarantees the highest quality for this technical operation thanks to the use of the most advanced technology.
Among the operations for the finishing of bevel gears, Moreali performs several running-in operations able to correct the small deformations of the heat treatment and to reduce the operating noise of the piece.